Joint Efficiency and Average Burn-Off Length of Friction Welded ABS Ter-Polymers

Authors

DOI:

https://doi.org/10.23918/eajse.v9i2p10

Keywords:

Rotary Friction Welding, ABS Terpolymer, Joint Efficiency, Burn-off Length

Abstract

Welding is one of the most efficient techniques used throughout the decades. Among different techniques, friction welding being one of the most sufficient methods. In addition, polymer is one of the materials that has wide applications such as automobiles, aerospace, medical etc. The present study has been carried out to investigate the efficiency of similar friction-welded ABS terpolymer joints. The study was conducted using the rotary friction welding method. Three different cases of rotational friction speeds (605, 820, 1220 rpm) and times (15, 30, 60 seconds) were examined for each case by taking nine specimens. The tensile strength of welded joints is compared to that of ABS tensile specimen as received welding. The joint efficiency and burn-off length were calculated. The joint efficiency and burn-off results are compared and discussed. Then the study concluded that the optimum joint efficiency was 17.24% at 605 rpm and 60 seconds. The lower burn-off length was 2 mm at 605 rpm and 15 seconds.

References

[1] Kumar R, Singh R, Ahuja IP. Investigations of mechanical, thermal and morphological

properties of FDM fabricated parts for friction welding applications. Measurement. 2018

May 1; 120: 11-20. https://doi.org/10.1016/j.measurement.2018.02.006

[2] Ibrahim BA, Kadum KM. Influence of polymer blending on mechanical and thermal

properties. Modern Applied Science. 2010 Sep 1; 4(9): 157.

[3] Ramanjaneyulu S, Suman KN, Kumar SP, Babu VS. Design and development of graphene

reinforced acetal copolymer plastic gears and its performance evaluation. Materials Today:

Proceedings. 2017 Jan 1; 4(8): 8678-87.

[4] Friedrich K. Polymer composites for tribological applications. Advanced Industrial and

Engineering Polymer Research. 2018 Oct 1; 1(1): 3-9.

https://doi.org/10.1016/j.aiepr.2018.05.001

[5] O’Neill A, Bakirtzis D, Dixon D. Polyamide 6/graphene composites: the effect of in situ

polymerisation on the structure and properties of graphene oxide and reduced graphene

oxide. European Polymer Journal. 2014 Oct 1; 59: 353-62.

http://dx.doi.org/10.1016/j.eurpolymj.2014.07.038

[6] Bharathi SS, Rose AR, Balasubramanian V. Tensile Properties and Microstructural

Characteristics of Friction Welded Similar Joints of Aluminium Alloys. International

Journal of Current Engineering and Technology. 2015; 5(2): 1211-6.

[7] Li W, Vairis A, Preuss M, Ma T. Linear and rotary friction welding review. International

Materials Reviews. 2016 Feb 17; 61(2): 71-100.

[8] Sardana G, Kumar A. To study the mechanical behavior of friction welding of HSS M33 &

SS 316. Int. J. Eng. Sci. Adv. Technol. 2013; 3: 131-4.

[9] Ochi H, Kawai G, Morikawa K, Yamamoto Y, Suga Y. Macrostructure and temperature

distribution near the weld interface in friction welding of cast iron. Strength, fracture and

complexity. 2009 Jan 1; 5(2-3): 79-88.

[10] Kumar R, Singh R, Ahuja IP. Melt processing for enhancing compatibility of aluminumreinforced acrylonitrile–butadiene–styrene and polyamide 6 for friction welding

applications. Journal of the Brazilian Society of Mechanical Sciences and Engineering.

2018 Aug; 40: 1-0. https://doi.org/10.1007/s40430-018-1298-y

[11] Kumar R, Singh R, Ahuja IP, Amendola A, Penna R. Friction welding for the

manufacturing of PA6 and ABS structures reinforced with Fe particles. Composites Part B:

Engineering. 2018 Jan 1; 132: 244-57.

http://dx.doi.org/10.1016/j.compositesb.2017.08.018

[12] Ates H, Kaya N. Mechanical and microstructural properties of friction welded AISI 304

stainless steel to AISI 1060 Steel AISI 1060. Archives of metallurgy and materials. 2014;

59.

[13] Handa A, Chawla V. Investigation of mechanical properties of friction-welded AISI 304

with AISI 1021 dissimilar steels. Int. J. Adv. Manuf. Technol. 2014; 75: 1493–1500.

[14] Sammaiah P, Suresh A, Tagore GR. Mechanical properties of friction welded 6063

aluminum alloy and austenitic stainless steel. Journal of Materials Science. 2010 Oct; 45:

5512-21.

[15] Wysocki J, Grabian J, Przetakiewicz W. Continuous drive friction welding of cast AlSi/SiC

(p) metal matrix composites. Archives of Foundry Engineering. 2007; 7(1): 47-52.

[16] Lin CB, Wu LC, Chou YC. Effect of solvent and cosolvent on friction welding properties

between part of PMMA with PVC. Journal of materials science. 2003 Jun; 38: 2563-70.

[17] Gao J, Li C, Shilpakar U, Shen Y. Microstructure and tensile properties of dissimilar

submerged friction stir welds between HDPE and ABS sheets. The international journal of

advanced manufacturing technology. 2016 Oct 1; 87(1-4): 919-27.

[18] Kim SY, Jung SB, Shur CC, Yeon YM, Kim DU. Mechanical properties of copper to

titanium joined by friction welding. Journal of materials science. 2003 Mar; 38: 1281-7.

[19] Sathiya P, Aravindan S, Haq AN. Some experimental investigations on friction welded

stainless steel joints. Materials & Design. 2008 Jan 1; 29(6): 1099-109.

[20] Kurtz M. Mechanical Engineers ’ Handbook, Third. ed, John Wiley & Sons, Inc.,

Hoboken, New Jersey. John Wiley & Sons, Inc., Hoboken, New Jersey. 2006.

Downloads

Published

2023-06-20

Issue

Section

Articles

How to Cite

Mohammed, J. K. (2023). Joint Efficiency and Average Burn-Off Length of Friction Welded ABS Ter-Polymers. EURASIAN JOURNAL OF SCIENCE AND ENGINEERING, 9(2), 131-139. https://doi.org/10.23918/eajse.v9i2p10

Similar Articles

1-10 of 51

You may also start an advanced similarity search for this article.